December 2009 PFFC

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Difficult Winding: Part II

Last month I introduced you to roll modulus ratio, the first of the terrible trifecta of difficult winding. This month let's move on to the next two of winding's troublesome trio: roll buildup ratio and coefficient of friction (COF). A roll's buildup ratio is simply its final diameter divided by the core's outer diameter; the trouble starts when buildup ratios go beyond three or four. Customers and accountants love larger buildup ratios, since larger buildups mean longer time between splices, lower core costs, and denser packaging. Be cautious of these apparent savings opportunities. If larger buildup ratios create ...

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